Gallus puts new Labelmaster platform front and center

Heidelberg CEO Rainer Hunsdorfer at Labelexpo Europ 2017. Photo PSA

At Labelexpo in Brussels, Heidelberg CEO Rainer Hunsdorfer spoke of the successes and innovations in label press manufacturing that Gallus has brought to the result. The success of ECS has taken its footprint to more than 500 units globally. The re-integration of Gallus within the Heidelberg production and servicing plants has moved the manufacturing of the flexo units of the benchmark RCS platform to Heidelberg's main Wiesloch-Waldorf plant.

In an indication of the new ways the company is looking at the print equipment business, Hunsdorfer mentioned that Heidelberg could offer a subscription model where the printer pays on the ground of output, rather than ownership the equipment outright. "The organisation is nearly to re-invent itself again," he said, adding that the company is in a positive growth mode, and "looking forward to becoming the lighthouse of the industry over again."

Labelfire and new digital coating module
Ix customers take already installed 15 Labelfire digital presses, which according to Gallus CEO Klaus Bachstein is in alignment with the roll-out program. New production announcements included the digital enhancement module, which is beingness shown equally a paradigm on the Labelfire digital press line for varnishing at 600 x 600 resolution in coating volumes up to 100 gsm.

The digital enhancement modular option volition also be configured on Gallus flexo characterization presses, such every bit the ECS 340 and Labelmaster platforms. Although begun with matt, gloss and tactile spot coat varnishing, other types of digital enhancements can also be foreseen. The articulation evolution with Swiss companies Steinemann, which makes coaters and laminators, and Schmid Rhyner, which makes extremely high quality coatings, adds considerable pedigree to the inkjet digital embellishment unit.

Gallus Screeny and Phoenix UV LED platesetter
The newest version of the Gallus rotary screen module known as the Screeny is capable of being run at full flexo press speeds in the region of 100 meters a minute. Heidelberg has also brought a new Phoenix UV LED directly platesetter for the exposure of screen, flexo, offset and letterpress image carriers. The key improvements will come from the flexibility in choice of process and in the college quality of rotary screen printing without any sacrifice in press speeds.

Gallus Labelmaster
Simply as Gallus introduced the ECS as its advanced brusque path and high precision platform a decade agone, in the by twelvemonth the company first introduced the Labelmaster at its open house in St. Gallen and at Labelexpo it has brought both the Labelmaster and the Labelmaster Advanced presses for running live and demonstrating their quick changeover, accuracy and economy of waste matter. Conspicuously, the company sees these as the workhorse platforms of the futurity with the unsaid convergence of three interesting ideas: flexibility in configuration, upgradeability in the future, and affordability.

L-R: Bernhard Fritsche, Cristof Naier, Rainer Hunsdorfer and Klaus Bachstein at Labelexpo Europe 2017. Photograph PSA

Labelmaster modules consist of 2 printing units each and are available as Bones, Plus and Advanced variants. The Basic is an upwardly-to-date essential platform, the Plus is a premium press which 1 presumes can handle thin and extensible substrates, while the Avant-garde has all the bells and whistles and being automation friendly is being shown with a multi-web capability at the bear witness, which ways that a converter can sew to three webs through the whole printing to produce multi-layer labels.

The Labelmaster platform has a curt web path of ane.4 meters between units and a maximum speed of 200 meters a minute with register accuracy claimed to be uniform at any speed from setup to acceleration on the straights. The flexo units take light-weight aluminum print cylinders for ease of change and the optimized ink chamber for the physician blade requires but 250 grams of ink while minimizing ink spitting and foaming co-ordinate to the company. Both the digital varnish unit and the high-speed Screeny are options that tin exist added.

The cost operation of the Labelmaster platform and fifty-fifty the Labelfire digital press were mentioned more than once at the Heidelberg Gallus stand up at Labelexpo, with several references to the 'lowest toll per label.' The Heidelberg and Gallus teams for Asia and India seem quite ready to justify this calculation in these toll-sensitive emerging and fast growing markets.

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